Nissan Rogue manuals

Nissan Rogue Service Manual: Removal and installation

Nissan Rogue Service Manual / Body exterior, doors, roof & vehicle security / Door & Lock / With intelligent key system / Removal and installation

HOOD

Exploded View

Exploded View

  1. Hood hinge (RH)
  2.  Hood
  3.  Hood side seal
  4.  Hood front seal
  5. Hood center seal
  6.  Bumper rubber
  7.  Hood insulator
  8. Hood rod clamp
  9. Hood support rod
  10.  Hood rod grommet
  11.  Hood hinge (LH)

HOOD ASSEMBLY

HOOD ASSEMBLY : Removal and Installation

CAUTION:

REMOVAL

  1.  Support the hood assembly using a suitable tool.

    WARNING: Bodily injury may occur if hood assembly is not supported properly when removing hood assembly.

  2. Remove hood hinge to hood nuts (A) and hood assembly.

    NOTE: RH side shown; LH similar.

Removal

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

HOOD ASSEMBLY : Adjustment

Adjustment

  1. Hood assembly
  2.  Front grille
  3.  Front combination lamp
  4.  Fender
  5.  Bumper rubber
  6.  Hood hinge
  7.  Hood lock

Check the clearance and the surface height between hood and each part by visual inspection and tactile feel.

If the clearance and the surface height are out of specification, adjust them according to the adjustment procedures.

Adjustment

HEIGHT ADJUSTMENT

  1.  Loosen the hood lock assembly bolts.
  2.  Adjust the surface height of hood assembly to front grille and front fender according to the specified values by rotating hood bumper rubber.
  3.  Temporarily tighten hood lock assembly bolts.
  4.  Adjust (A) and (B) as shown to the following value with hood's own weight by dropping it from approximately 200 mm (7.87 in) height or by pressing hood lightly [approximately 29 N (3.0 kg, 6.5 lb)].

Height adjustment

  1. Secondary striker
  2.  Primary striker
  3.  Hood assembly
  1.  20 mm (0.79 in)
  2. 6.8 mm (0.27 in)
  1. After adjustment, tighten hood hinge nuts and bolts to the specified torque.

CAUTION:

CLEARANCE ADJUSTMENT

  1.  Loosen hood hinge nuts and bolts.
  2.  Loosen the hood lock assembly bolts.
  3.  Adjust the hood assembly so the clearance measurements are within specifications.
  4.  Tighten the hood hinge nuts and bolts to specified torque.
  5.  Tighten the hood lock assembly bolts to specified torque.

HOOD HINGE

HOOD HINGE : Removal and Installation

REMOVAL

  1.  Remove hood assembly. Refer to DLK-233, "HOOD ASSEMBLY : Removal and Installation".
  2. Remove front fender. Refer to DLK-238, "Removal and Installation".
  3.  Remove hood hinge bolts, and then remove hood hinge.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

RADIATOR CORE SUPPORT

Exploded View

Exploded View

  1. Radiator core upper support
  2. Secondary latch bracket
  3.  Radiator core lower support

Removal and Installation

CAUTION: When removing radiator core support upper, be careful not to damage the painted surface.

REMOVAL

Radiator Core Upper Support

  1.  Remove front combination lamp (LH). Refer to EXL-119, "Removal and Installation".
  2.  Remove front air duct. Refer to EM-24, "Exploded View".
  3.  Remove hood lock. Refer to DLK-253, "HOOD LOCK : Removal and Installation".
  4.  Remove secondary latch. Refer to DLK-254, "SECONDARY LATCH : Removal and Installation".
  5.  Remove crash zone sensor. Refer to SR-22, "Removal and Installation".
  6.  Remove bolts and radiator core upper support.

Radiator Core Lower Support

  1.  Remove front bumper fascia. Refer to EXT-17, "Removal and Installation".
  2.  Support the radiator using a suitable tool.
  3.  Remove bolts and radiator core lower support.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION: Tighten bolts to specified torque. Refer to DLK-237, "Exploded View".

FRONT FENDER

Exploded View

Exploded View

  1. Front fender

Removal and Installation

CAUTION: Use a shop cloths to protect the body from being damaged during removal and installation.

REMOVAL

  1.  Remove front bumper fascia. Refer to EXT-17, "Removal and Installation".
  2.  Remove front combination lamp. Refer to EXL-119, "Removal and Installation" (HALOGEN HEADLAMP) or EXL-268, "Removal and Installation". (LED HEADLAMP).
  3.  Remove center mudguard. Refer to EXT-35, "Removal and Installation - Center Mudguard".
  4.  Remove screws (A) and front fender bracket (1).

Removal

  1. Remove bolts and front fender.

CAUTION: Use care when removing the front fender. The front fender baffle foam adheres the front fender to the body side outer. Carefully release the baffle foam or damage to the front fender may occur.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

FRONT DOOR

Exploded View

Exploded View

  1. Front door panel
  2.  Grommet
  3.  Bumper rubber
  4.  Door striker
  5.  Door check link
  6.  Front door lower hinge
  7.  Front door upper hinge

DOOR ASSEMBLY

DOOR ASSEMBLY : Removal and Installation

CAUTION:

REMOVAL

  1.  Remove front door finisher. Refer to INT-15, "Removal and Installation".
  2.  Remove front door vapor barrier (1).

    NOTE: LH side shown; RH similar.

Removal

  1. Disconnect the harness connectors from the front door.
  2.  Remove front door harness grommet, then harness from the front door.
  3. Remove front door check link bolt (body side).
  4.  Remove front door hinge nuts (door side) and front door assembly.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

DOOR ASSEMBLY : Adjustment

ADJUSTMENT

Adjustment

  1. Front fender
  2.  Front door
  3.  Rear door
  4.  Body side outer
  5.  Front door upper hinge
  6.  Front door lower hinge
  7.  Door striker
  1.  Front door striker bolts

Check the clearance and surface height between front door and each part by visual inspection and tactile feel.

If the clearance and the surface height are out of specification, adjust them according to the adjustment procedure.

Adjustment

  1. Remove front fender. Refer to DLK-238, "Removal and Installation".
  2.  Loosen front door hinge nuts (door side).
  3.  Adjust the surface height of front door according to the specifications provided.
  4.  Temporarily tighten front door hinge nuts (door side).
  5.  Loosen front door hinge bolts (body side).
  6.  Raise front door at rear end to adjust clearance of the front door according to the specifications provided.
  7.  After adjustment tighten bolts and nuts to the specified torque.

CAUTION:

  1.  Install front fender. Refer to refer to DLK-238, "Removal and Installation".

DOOR STRIKER

DOOR STRIKER : Removal and Installation

REMOVAL

Remove bolts and front door striker.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

DOOR STRIKER : Adjustment

DOOR STRIKER ADJUSTMENT

  1.  Loosen door striker bolts
  2.  Adjust door striker so that it becomes parallel with front door lock insertion direction.

Door striker adjustment

  1. Tighten door striker bolts to specification. Refer to DLK-240, "Exploded View".

DOOR HINGE

DOOR HINGE : Removal and Installation

REMOVAL

  1.  Remove front fender. Refer to DLK-238, "Removal and Installation".
  2.  Remove front door assembly. Refer to DLK-240, "DOOR ASSEMBLY : Removal and Installation".
  3.  Remove front door hinge bolts (body side) and front door hinge.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

DOOR CHECK LINK

DOOR CHECK LINK : Removal and Installation

REMOVAL

  1.  Fully close the front door window.
  2.  Remove front door speaker. Refer to AV-67, "Removal and Installation" (DISPLAY AUDIO), AV-213, "Removal and Installation" (NAVIGATION WITHOUT BOSE) or AV-381, "Removal and Installation" (NAVIGATION WITH BOSE).
  3.  Remove door check link bolt (body side).
  4.  Remove door check link bolts (door side).
  5.  Remove door check link through the hole in door assembly.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

REAR DOOR

Exploded View

  1. Rear door panel
  2.  Grommet
  3.  Bumper rubber
  4.  Door striker
  5. Door check link
  6.  Rear door lower hinge
  7.  Rear door upper hinge

DOOR ASSEMBLY

DOOR ASSEMBLY : Removal and Installation

CAUTION:

REMOVAL

  1.  Remove rear door finisher. Refer to DLK-244, "DOOR ASSEMBLY : Removal and Installation".
  2.  Remove rear door vapor barrier (1).

NOTE: LH side shown; RH similar.

Removal

  1. Disconnect the harness connectors from rear door.
  2.  Remove harness grommet from rear door, then pull out rear door harness from the rear door.
  3. Remove rear door check link bolt (body side).
  4.  Remove rear door hinge nuts (door side) and rear door assembly.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

DOOR ASSEMBLY : Adjustment

Adjustment

  1. Front fender
  2. Front door
  3. Rear door
  4. Body side outer
  5. Door striker
  6. Rear door upper hinge
  7.  Rear door lower hinge
  1.  Door striker bolts

Check the clearance and surface height between rear door and each part by visual inspection and tactile feel.

If the clearance and the surface height are out of specification, adjust them according to the adjustment procedures.

Adjustment

  1. Remove center pillar lower finisher. Refer to INT-22, "CENTER PILLAR LOWER FINISHER : Removal and Installation".
  2.  Loosen rear door hinge nuts (door side).
  3.  Adjust the surface height of rear door according to specifications provided.
  4.  Temporarily tighten rear door hinge nuts (door side).
  5.  Loosen rear door hinge nuts and bolts (body side).
  6.  Raise rear door at rear end to adjust clearance of rear door according to the specifications provided.
  7.  After adjustment tighten bolts and nuts to the specified torque.

CAUTION:

  1. Install center pillar lower finisher. Refer to INT-22, "CENTER PILLAR LOWER FINISHER : Removal and Installation".

DOOR STRIKER

DOOR STRIKER : Removal and Installation

REMOVAL

Remove bolts and rear door striker.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

DOOR STRIKER : Adjustment

DOOR STRIKER ADJUSTMENT

  1.  Loosen door striker bolts
  2.  Adjust door striker so that it becomes parallel with front door lock insertion direction.

Door striker adjustment

  1. Tighten door striker bolts to specification. Refer to DLK-244, "Exploded View".

DOOR HINGE

DOOR HINGE : Removal and Installation

REMOVAL

  1.  Remove rear door assembly. Refer to DLK-244, "DOOR ASSEMBLY : Removal and Installation".
  2.  Remove center pillar lower finisher (rear door lower hinge only). Refer to INT-22, "CENTER PILLAR LOWER FINISHER : Removal and Installation".
  3.  Remove rear door hinge bolts and nuts and rear door hinge.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

DOOR CHECK LINK

DOOR CHECK LINK : Removal and Installation

REMOVAL

  1.  Fully close the rear door window.
  2.  Remove rear door speaker. Refer to AV-68, "Removal and Installation" (DISPLAY AUDIO), AV-214, "Removal and Installation" (NAVIGATION WITHOUT BOSE) or AV-383, "Removal and Installation" (NAVIGATION WITH BOSE).
  3.  Remove rear door check link bolt (body side).
  4.  Remove rear door check link bolts (door side).
  5.  Remove rear door check link through the hole in rear door panel.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

BACK DOOR

Exploded View

Exploded View

  1. Back door hinge
  2. Back door striker
  3.  Spindle unit hinge (with automatic back door)
  4.  Back door stay hinge
  5. Bumper rubber
  6.  Back door

BACK DOOR ASSEMBLY

BACK DOOR ASSEMBLY : Removal and Installation

CAUTION:

REMOVAL

  1.  Support the back door assembly using a suitable tool.

    WARNING: Bodily injury may occur if back door assembly is not supported properly when removing the back door spindle unit.

  2.  Remove spindle units (LH/RH) or back door stays (LH/RH). Refer to DLK-263, "SPINDLE UNIT : Removal and Installation" (WITH AUTOMATIC BACK DOOR) or DLK-264, "BACK DOOR STAY : Removal and Installation" (WITHOUT AUTOMATIC BACK DOOR).
  3.  Remove roof side moldings (LH/RH). Refer to EXT-39, "Removal and Installation".
  4. Disconnect harness connectors (A) from back door.

Removal

  1. Remove back door harness grommet, then pull harness from the back door.
  2.  Disconnect washer tube.
  3.  Remove washer tube grommet and washer tube from the back door.
  4.  Remove back door hinge bolts (door side) and back door assembly.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

BACK DOOR ASSEMBLY : Adjustment

Back door assembly : adjustment

  1. Back door assembly
  2. Roof panel
  3. Rear spoiler
  4.  Back door glass
  5. Rear combination lamp
  6.  Back-up lamp
  7.  Rear fender
  8. Side spoiler

Check the clearance and the surface height between back door and each part by visual inspection and tactile feel. If the clearance and the surface height are out of specification, adjust them according to the adjustment procedure.

  1. Loosen back door hinge nuts (door side).
  2.  Lift up back door approximately 100 – 150 mm (3.94 – 5.91 in) height then close it lightly and check that it is engaged firmly with back door closed.
  3.  Check the clearance and surface height according to the specifications provided.
  4.  Tighten back door hinge nuts to specified torque.

CAUTION:

BACK DOOR STRIKER

BACK DOOR STRIKER : Removal and Installation

REMOVAL

  1.  Release back door striker cover (1) pawls using a suitable tool and remove.

    : Pawl

Removal

  1. Remove bolts and back door striker.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

BACK DOOR STRIKER : Adjustment

Adjustment

DOOR STRIKER ADJUSTMENT

  1.  Loosen door striker bolts
  2. Adjust door striker so that it becomes parallel with front door lock insertion direction.

Door striker adjustment

  1. Tighten door striker bolts to specification. Refer to DLK-248, "Exploded View".

BACK DOOR HINGE

BACK DOOR HINGE : Removal and Installation

REMOVAL

  1.  Remove back door assembly. Refer to DLK-248, "BACK DOOR ASSEMBLY : Removal and Installation".
  2.  Partially remove the rear of the headlining. Refer to INT-30, "Removal and Installation".
  3.  Remove nuts and back door hinge.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

BACK DOOR WEATHER-STRIP

BACK DOOR WEATHER-STRIP : Removal and Installation

REMOVAL

Carefully remove back door weather-strip from opening door joint.

INSTALLATION

  1.  Beginning with upper section, align weather-strip mark with vehicle center position mark and install weather strip to the vehicle.
  2.  For the lower section, align weather-strip seam with center of back door striker.

NOTE: Pull weather-strip gently to ensure that there are no loose sections.

HOOD LOCK

Exploded View

Exploded View

  1. Hood lock release handle
  2.  Hood lock release cable
  3.  Hood lock
  4.  Secondary latch
  1. Clip

HOOD LOCK

HOOD LOCK : Removal and Installation

REMOVAL

  1.  Disconnect hood lock release cable and secondary latch cable from hood lock.
  2.  Remove bolts and hood lock.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

HOOD LOCK : Inspection

NOTE: If the hood lock cable is bent or deformed, replace it.

  1.  Check that secondary latch is properly engaged with secondary striker with hoods own weight.
  2.  While operating hood lock release handle, carefully check that the front end of hood assembly is raised by approximately 20.0 mm (0.79 in). Also check that hood lock release handle returns to the original position.
  3.  Check that hood lock release handle operates at 49 N (5.0 kg-m, 11.0 ft-lb) or below.
  4. Install so that static closing force of hood is 315-490 N (32.1-50.0 kg–m, 70.8-110.2 ft–lb).

NOTE:

  1.  Check the hood lock lubrication condition. If necessary, apply a suitable multi-purpose grease to hood lock assembly.

SECONDARY LATCH

SECONDARY LATCH : Removal and Installation

REMOVAL

  1.  Remove front grille. Refer to EXT-23, "Removal and Installation".
  2.  Disconnect secondary latch cable from hood lock assembly.
  3.  Remove bolts and secondary latch.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

HOOD LOCK RELEASE CABLE

HOOD LOCK RELEASE CABLE : Removal and Installation

REMOVAL

  1.  Remove fender protector (LH). Refer to EXT-28, "FENDER PROTECTOR : Removal and Installation".
  2.  Remove front grille. Refer to EXT-23, "Removal and Installation".
  3.  Disconnect hood lock release cable from hood lock release handle and hood lock.
  4.  Release hood lock release cable clips using a suitable tool.
  5.  Remove grommet on the lower dash and carefully pull the hood lock release cable into the passenger compartment.

CAUTION: While pulling, be careful not to damage (peel) the outside of hood lock release cable.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

Installation

HOOD LOCK RELEASE HANDLE

HOOD LOCK RELEASE HANDLE : Removal and Installation

REMOVAL

  1.  Remove fuel filler lid/hood lock release handle bolts (A).
  2.  Disconnect fuel filler lid release cable (2) from fuel filler lid release handle (1).
  3.  Disconnect hood lock release cable (4) from hood lock release handle (3).
  4.  Remove hood lock release handle.

Removal

INSTALLATION

Installation is in the reverse order of removal.

FRONT DOOR LOCK

Exploded View

Exploded View

  1. Front door lock
  2. Inside handle
  3. Door key cylinder rod (LH only)
  4. Outside handle bracket
  5. Front gasket
  6. Outside handle
  7. Outside handle escutcheon / door key cylinder (LH only)
  8. Rear gasket
  1.  Clip

DOOR LOCK

DOOR LOCK : Removal and Installation

REMOVAL

  1.  Remove front door finisher. Refer to INT-15, "Removal and Installation".
  2.  Remove vapor barrier.
  3.  Remove front door lock bolts (A).

Removal

  1. Disconnect door key cylinder rod (LH only) (1) from front door lock (2) (LH only).

Removal

  1. Disconnect door lock cables from inside handle and outside handle..
  2.  Disconnect the harness connector from the front door lock and remove.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

INSIDE HANDLE

INSIDE HANDLE : Removal and Installation

REMOVAL

  1.  Remove front door finisher. Refer to INT-15, "Removal and Installation".
  2.  Remove inside handle bolt (B).
  3.  Disconnect the door lock cables (A) and remove inside handle (1).

Removal

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

OUTSIDE HANDLE

OUTSIDE HANDLE : Removal and Installation

REMOVAL

  1.  Fully close front door glass.
  2.  Remove front door finisher. Refer to INT-15, "Removal and Installation".
  3. Remove front door vapor barrier (1).

    NOTE: LH side shown; RH similar.

Removal

  1. Remove door side grommet (1), and remove bolt from grommet hole (2).

Removal

  1. Separate door key cylinder rod (LH only) (1) from door key cylinder assembly (LH only) (2).

Removal

  1. While pulling (1) outside handle, remove (2) door key cylinder assembly (LH side) or outside handle escutcheon (RH side).

Removal

  1. While pulling outside handle (1), slide toward rear of vehicle to remove outside handle.

Removal

  1. Remove front gasket and rear gasket.
  2. Slide outside handle bracket toward rear of vehicle to remove.

Removal

  1. Disconnect outside handle cable (1) from outside handle bracket (2) as shown.

Removal

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

REAR DOOR LOCK

Exploded View

Exploded View

  1. Outside handle
  2.  Outside handle escutcheon
  3.  Rear gasket
  4.  Rear door lock
  5.  Cable clip
  6.  Outside handle bracket
  7.  Front gasket

Front

DOOR LOCK

DOOR LOCK : Removal and Installation

REMOVAL

  1.  Remove rear door finisher. Refer to INT-18, "Removal and Installation".
  2.  Remove vapor barrier.
  3.  Remove rear door lock bolts.
  4.  Disconnect the door lock cables.
  5.  Disconnect the harness connector from the rear door lock and remove.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

INSIDE HANDLE

INSIDE HANDLE : Removal and Installation

REMOVAL

  1. Remove rear door finisher. Refer to INT-18, "Removal and Installation".
  2.  Remove inside handle bolt (A).

Removal

  1. Disconnect door lock cables from inside handle and remove.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

OUTSIDE HANDLE

OUTSIDE HANDLE : Removal and Installation

REMOVAL

  1.  Fully close rear door glass.
  2.  Remove rear door finisher. Refer to INT-18, "Removal and Installation".
  3.  Remove rear door vapor barrier (1).

    NOTE: LH side shown; RH similar.

Removal

  1. Remove door side grommet and bolt from grommet hole.

Removal

  1. While pulling (1) outside handle, remove (2) outside handle escutcheon.

Removal

  1. While pulling outside handle (1), slide toward rear of vehicle to remove outside handle.

Removal

  1. Remove front gasket and rear gasket.
  2.  Slide outside handle bracket toward rear of vehicle to remove.

Removal

  1. Disconnect outside handle cable (1) from outside handle bracket (2) as shown.

Removal

INSTALLATION

Installation in the reverse order of removal.

CAUTION:

BACK DOOR LOCK

Exploded View

Exploded View

  1. Spindle unit (RH) (with automatic back door)
  2. Back door stay (RH)
  3. Back door touch sensor (RH) (with automatic back door)
  4.  Back door lock
  5. Back door lock (with automatic back door)
  6.  Back door touch sensor (LH) (with automatic back door)
  7.  Back door
  8. Back door stay (LH)
  9. Spindle unit (LH) (with automatic back door)

DOOR LOCK

DOOR LOCK : Removal and Installation

REMOVAL

  1.  Remove back door finisher. Refer to INT-38, "Removal and Installation".
  2.  Disconnect the harness connector from the back door lock.
  3.  Remove bolts and back door lock.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

SPINDLE UNIT

SPINDLE UNIT : Removal and Installation

REMOVAL

  1.  Support back door using a suitable tool.

    WARNING: Bodily injury may occur if the back door is not supported properly when removing the back door spindle unit.

  2. Partially remove headlining (rear edge). Refer to INT-29, "Exploded View".
  3.  Remove ball socket spring (B) from spindle unit (1) using a suitable tool (A).

Removal

  1. Disconnect the harness connector from the spindle unit and remove.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

BACK DOOR STAY

BACK DOOR STAY : Removal and Installation

REMOVAL

  1.  Support the back door using a suitable tool.

    WARNING: Body injury may occur if no supporting rod is holding the back door open when removing the back door stay.

  2.  Releaase the metal clip (3) located on the connection between the back door stay (1) and the stud ball (2) (back door side) using a suitable tool (A).
  3.  Remove the back door stay (back door side).

Removal

  1. Repeat procedure for removing back door stay from body side.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION: After installation, check the back door open/close operation.

TOUCH SENSOR

TOUCH SENSOR : Removal and Installation

CAUTION:

Use care not to bend touch sensor.

REMOVAL

  1. Release the spindle unit from the stud ball (with power back door).
  2.  Release the back door stay from the stud ball (without power back door).
  3.  Release touch sensor clips using a suitable tool.
  4.  Disconnect the harness connector from the touch sensor and remove.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION: After installation, check back door open/close and lock/unlock operation.

EMERGENCY LEVER

EMERGENCY LEVER : Unlock procedures

UNLOCK PROCEDURES

NOTE: If back door lock cannot be unlocked due to a malfunction or battery discharge, perform the following procedures to unlock back door assembly.

  1.  From inside the vehicle, rotate emergency lever (1) in the direction shown to unlock.

Unlock procedures

FUEL FILLER LID OPENER

Exploded View

Exploded View

  1. Fuel filler lid release cable
  2. Fuel filler lid release handle
  3. Spring
  4.  Bumper rubber
  5. Fuel filler lid lock
  1.  Screw

FUEL FILLER LID

FUEL FILLER LID : Removal and Installation

Removal

REMOVAL

  1.  Remove fuel cap pin (1).
  2. Remove screws(2) and fuel filler lid (1).

Removal

  1. Remove fuel filler lid spring (1) and bumper rubber (2) from fuel filler lid (if necessary).

Removal

INSTALLATION

Installation is in the reverse order of removal.

CAUTION: After installation, check fuel filler lid open/close, lock/unlock operation.

FUEL FILLER LID LOCK

FUEL FILLER LID LOCK : Removal and Installation

REMOVAL

  1.  Remove luggage side lower finisher (RH). Refer to INT-34, "LUGGAGE SIDE LOWER FINISHER : Removal and Installation - With Third Row Seat" (With Third Row Seat) or INT-35, "LUGGAGE SIDE LOWER FINISHER : Removal and Installation - Without Third Row Seat" (Without Third Row Seat).
  2.  Disconnect the fuel filler lid release cable (1) from the fuel filler lid lock (2).
  3.  Rotate fuel filler lid lock to release pawls and remove.

    : Pawl

Removal

INSTALLATION

Installation is in the reverse order of removal.

CAUTION: After installation, check fuel filler lid open/close, lock/unlock operation.

FUEL FILLER LID RELEASE CABLE

FUEL FILLER LID RELEASE CABLE : Removal and Installation

REMOVAL

  1. Partially remove front floor trim. Refer to INT-26, "Removal and Installation".
  2.  Remove rear floor trim. Refer to INT-26, "Removal and Installation".
  3.  Remove the fuel filler lid/hood lock release handle bolts (A)
  4.  Disconnect the fuel filler lid release cable (2) from fuel filler lid release handle (1).

Removal

  1. Disconnect the fuel filler lid release cable (1) from fuel filler lid lock (2).

Removal

  1. Release the clips and remove fuel filler lid release cable.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION: After installation, check fuel filler lid open/close, lock/unlock operation.

FUEL FILLER LID RELEASE HANDLE

FUEL FILLER LID RELEASE HANDLE : Removal and Installation

REMOVAL

  1.  Remove fuel filler lid/hood lock release handle bolts (A).
  2.  Disconnect fuel filler lid release cable (2) from fuel filler lid release handle (1).
  3.  Disconnect hood lock release cable (4) from hood lock release handle (3).
  4.  Remove fuel filler lid release handle.

Removal

INSTALLATION

Installation is in the reverse order of removal.

DOOR SWITCH

Removal and Installation

REMOVAL

  1.  Remove the door switch bolt (A).
  2.  Disconnect the harness connector from the door switch (1) and remove.

Removal

INSTALLATION

Installation is in the reverse order of removal.

DOOR REQUEST SWITCH

DRIVER SIDE

DRIVER SIDE : Removal and Installation

The driver side door request switch and driver side outside handle are serviced as an assembly. Refer to DLK- 257, "OUTSIDE HANDLE : Removal and Installation".

PASSENGER SIDE

PASSENGER SIDE : Removal and Installation

The passenger side door request switch and passenger side outside handle are serviced as an assembly.

Refer to DLK-257, "OUTSIDE HANDLE : Removal and Installation".

BACK DOOR

BACK DOOR : Removal and Installation

REMOVAL

  1.  Remove back door finisher. Refer to INT-38, "Removal and Installation".
  2.  Disconnect the harness connector from the back door request switch.
  3.  Release pawls and remove back door request switch.

INSTALLATION

Installation is in the reverse order of removal.

INSIDE KEY ANTENNA

INSTRUMENT CENTER

INSTRUMENT CENTER : Removal and Installation

REMOVAL

  1.  Remove front air control or A/C switch assembly. Refer to HAC-181, "Removal and Installation" (MANUAL AIR CONDITIONING) or HAC-102, "Removal and Installation" (AUTOMATIC AIR CONDITONING).
  2.  Disconnect the harness connector from the inside key antenna (instrument center).
  3.  Release pawls and remove inside key antenna (instrument center).

INSTALLATION

Installation is in the reverse order of removal.

CONSOLE

CONSOLE : Removal and Installation

REMOVAL

  1.  Remove rear floor trim. Refer to INT-26, "Removal and Installation".
  2.  Disconnect the harness connector (A) from the inside key antenna (console) (1).
  3.  Release pawls and remove inside key antenna (console).

    : Pawl

Removal

INSTALLATION

Installation is in the reverse order of removal.

OUTSIDE KEY ANTENNA

DRIVER SIDE

DRIVER SIDE : Removal and Installation

The driver side outside key antenna and driver side outside handle are serviced as an assembly. Refer to DLK-257, "OUTSIDE HANDLE : Removal and Installation".

PASSENGER SIDE

PASSENGER SIDE : Removal and Installation

The passenger side outside key antenna and passenger side outside handle are serviced as an assembly.

Refer to DLK-257, "OUTSIDE HANDLE : Removal and Installation".

REAR BUMPER

REAR BUMPER : Removal and Installation

REMOVAL

  1.  Remove rear bumper fascia. Refer to EXT-20, "Removal and Installation".
  2.  Disconnect the harness connector (B) from the outside key antenna (rear bumper).
  3.  Release clips (A) and remove outside key antenna (1)

Removal

INSTALLATION

Installation is in the reverse order of removal.

INTELLIGENT KEY WARNING BUZZER

Removal and Installation

REMOVAL

  1.  Remove front combination lamp (RH). Refer to EXL-119, "Removal and Installation" (HALOGEN HEADLAMP) or EXL-268, "Removal and Installation" (LED HEADLAMP).
  2.  Disconnect the harness connector (A) from the Intelligent Key warning buzzer (1).
  3.  Remove bolt (B) and Intelligent Key warning buzzer.

Removal

INSTALLATION

Installation is in the reverse order of removal.

BACK DOOR WARNING CHIME

Removal and Installation

REMOVAL

  1.  Remove the rear bumper fascia. Refer to EXT-20, "Removal and Installation".
  2.  Disconnect the harness connector from the back door warning chime.
  3.  Remove nuts (A) and back door warning chime (1).

Removal

INSTALLATION

Installation is in the reverse order of removal.

INTELLIGENT KEY BATTERY

Removal and Installation

  1. Release the lock knob on the back of the Intelligent Key and remove the key.
  2.  Insert a suitable tool (A) wrapped with a cloth into the slit of the corner and twist it to separate the upper part from the lower part.

CAUTION:

Removal and Installation

  1. Replace the battery with a new one.

Battery replacement :Coin-type lithium battery (CR2025)

  1. Align the tips of the upper and lower parts, and then push them together until unit is securely closed.

CAUTION:

Removal and Installation

AUTOMATIC BACK DOOR CONTROL MODULE

Removal and Installation

REMOVAL

  1.  Remove the luggage side lower finisher (LH). Refer to INT-34, "LUGGAGE SIDE LOWER FINISHER : Removal and Installation - With Third Row Seat".
  2.  Disconnect the harness connectors from the automatic back door control module.
  3.  Remove nuts (A) and automatic back door control module (1).

Removal

INSTALLATION

Installation is in the reverse order of removal.

AUTOMATIC BACK DOOR MAIN SWITCH

Removal and Installation

REMOVAL

  1.  Remove the instrument lower panel LH. Refer to IP-22, "Removal and Installation".
  2.  Remove the screws (A) that retain the upper (1) and lower (2) switch carriers.

Removal

  1. Release pawls using a suitable tool (A), then remove the automatic back door main switch (4) from the upper switch carrier.

    (1): Traction control switch
    (2): Sport mode switch
    (3): Automatic back door switch
    (4): Automatic back door main switch

Removal

INSTALLATION

Installation is in the reverse order of removal.

AUTOMATIC BACK DOOR SWITCH

Removal and Installation

REMOVAL

  1.  Remove the instrument lower panel LH. Refer to IP-22, "Removal and Installation".
  2.  Remove the screws (A) that retain the upper (1) and lower (2) switch carriers.

Removal

  1. Release pawls using a suitable tool (A), then remove the automatic back door switch (3) from the upper switch carrier.

    (1): Traction control switch
    (2): Sport mode switch
    (3): Automatic back door switch
    (4): Automatic back door main switch

Removal

INSTALLATION

Installation is in the reverse order of removal.

AUTOMATIC BACK DOOR CLOSE SWITCH

Removal and Installation

REMOVAL

  1.  Release the automatic back door close switch (1) pawls using a suitable tool.

    : Pawl

Removal

  1. Disconnect the harness connector (A) from the automatic back door close switch (1) and remove.

Removal

  1. Release pawls and remove automatic back door request switch finisher (1) (if necessary) : Pawl

Removal

INSTALLATION

Installation is in the reverse order of removal.

Symptom diagnosis
INTELLIGENT KEY SYSTEM SYMPTOMS Symptom Table CAUTION: Perform the self-diagnosis with CONSULT before the symptom diagnosis. Perform the trouble diagnosis if any DTC is detected. Sym ...

Without intelligent key system
...

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