Exploded View
Apply brake fluid
Disassembly and Assembly
DISASSEMBLY
WARNING: Do not get fingers caught between pistons and brake caliper body.
CAUTION: Do not reuse piston boot.
CAUTION:
INSPECTION AFTER DISASSEMBLY
Brake Caliper Body
Check the inner wall of the brake caliper body for rust, wear, cracks or damage. Replace the brake caliper body if any abnormal condition is detected.
CAUTION: Always clean with new brake fluid. Do not clean with mineral oil such as gasoline and light oil.
Torque Member
Check the torque member for rust, wear, cracks or damage. Replace the torque member if any abnormal condition is detected.
Piston
Check the surface of the piston for rust, wear, cracks or damage. Replace the piston if any abnormal condition is detected.
CAUTION: Piston sliding surface is plated. Do not polish with sandpaper.
Sliding Pin and Sliding Pin Bolt Boot
Check the sliding pins and sliding pin bolt boots for rust, wear, cracks or damage. Replace the parts if any abnormal condition is detected.
ASSEMBLY
CAUTION: Do not reuse piston seal.
CAUTION: Do not reuse piston boot.
CAUTION: Press the piston evenly and vary the pressing point to prevent cylinder inner wall from contact.
INSPECTION AFTER INSTALLATION
CAUTION: Do not damage the piston boots.
Refer to BR-19, "Brake Burnishing".
Precaution
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT
PRE-TENSIONER"
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”,
used along
with a front seat belt, helps to reduce the risk or severity of injury to the
...
Unit disassembly and assembly
TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL
Exploded View
Torque converter
O-ring
Converter housing oil seal
Transaxle assembly
: Always replace after every
disassembly.
: Apply CVT fluid
Disassembly
Remove transaxle assembly. Refer to TM-220, "Removal and Instal ...
Basic inspection
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow
OVERALL SEQUENCE
DETAILED FLOW
1.INTERVIEW FOR MALFUNCTION
It is also important to clarify the customer concerns before starting the
inspection. Interview the customer
about the concerns carefully and understand the symptoms fully.
NOTE:
The cus ...