Special Service Tools
The actual shapes of TechMate tools may differ from those of special service tools illustrated here.
Tool number (TechMate No.) Tool name | Description | |
KV38100200
(J-26233) Drift a: 65 mm (2.56 in) dia. b: 49 mm (1.93 in) dia. |
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ST27861000
( — ) Drift a: 62 mm (2.44 in) dia. b: 52 mm (2.05 in) dia. |
Installing drive pinion oil seal | |
ST35271000
(J-26091) Drift a: 72 mm (2.83 in) dia. b: 63 mm (2.48 in) dia. |
Installing drive pinion oil seal | |
KV40100610
(J-26089) Drift a: 63 mm (2.48 in) dia. b: 54.3 mm (2.138 in) dia. |
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ST33052000
( — ) Adaptor a: 22 mm (0.87 in) dia. b: 28 mm (1.10 in) dia. |
Removing side bearing inner race | |
KV40105020
( — ) Drift a: 39.7 mm (1.563 in) dia. b: 35 mm (1.38 in) dia. c: 15 mm (0.59 in) |
Installing side bearing inner race | |
KV38109500
( — ) Drive pinion socket |
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KV38109400
( — ) Pinion nut wrench |
Removing and installing drive pinion lock nut | |
ST17130000
( — ) Drift a: 31.8 mm (1.252 in) dia. b: 58 mm (2.28 in) dia. |
Installing pinion rear bearing outer race | |
ST33230000
(J-25805-01) Drift a: 51 mm (2.01 in) dia. b: 41 mm (1.61 in) dia. c: 28.5 mm (1.122 in) dia. |
Installing pinion front bearing outer race | |
ST23860000
( — ) Drift a: 38 mm (1.50 in) dia. b: 33 mm (1.30 in) dia. |
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ST38220000
( — ) Press stand a: 63 mm (2.48 in) dia. b: 65 mm (2.56 in) |
Installing pinion front bearing inner race | |
ST3127S000 (J-25765-A) Preload gauge | Measuring preload torque | |
KV381086S1
( — ) Dummy cover set 1. KV38108610 ( — ) Dummy cover 2. KV38108621 ( — ) Dummy cover spacer 3. KV38108630 ( — ) Dummy cover shim |
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Commercial Service Tools
Tool name | Description | |
Separator |
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Puller |
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Pin punch a: 4.5 mm (0.177 in) dia. |
Removing and installing lock pin | |
Oil seal remover | Removing drive pinion oil seal | |
Power tool | Loosening bolts and nuts |
Removal and installation
DRIVE PINION OIL SEAL
Exploded View
Rear final drive assembly
Drive pinion oil seal
Electric controlled coupling assembly
Oil seal lip
Always replace after every
disassembly.
: Apply gear oil.
: Apply multi-purpose grease.
Removal and Installation
REMOVAL
Remove ...
Brake master cylinder
Exploded View
Reservoir cap
Oil strainer
Reservoir tank
Brake fluid level sensor
Cylinder body
Pin
O-ring
Grommet
: Apply PBC (Poly Butyl
Cuprysil) grease or silicone-based grease.
: Apply brake fluid.
Removal and Installation
REMOVAL
CAUTION:
Do ...
Loading tips
The GVW must not exceed GVWR
or GAWR as specified on the
F.M.V.S.S./C.M.V.S.S. certification
label.
Do not load the front and rear axle to
the GAWR. Doing so will exceed the
GVWR.
WARNING
Properly secure all cargo with
ropes or straps to help prevent it
fro ...