Inspection
Operation
Depress the brake pedal several times at five second intervals with the engine stopped. Start the engine with the brake pedal fully depressed. Check that the clearance between brake pedal and dash lower panel decreases.
NOTE: A slight impact with a small click may be felt on the pedal when the brake pedal is fully depressed. This is normal brake system operation.
Vacuum Inspection
Idle the engine for one minute to apply vacuum to the brake booster.
Stop the engine. Depress the brake pedal several times at five second intervals until the accumulated vacuum is released to atmospheric pressure. Check that the clearance between brake pedal and dash lower panel gradually increases (A → B → C) each time the brake pedal is depressed during this operation.
Depress the brake pedal with the engine running. Then stop the engine while holding down the brake pedal. Check that the brake pedal stroke does not change after holding down the brake pedal for 30 seconds or more.
NOTE: A slight impact with a small click may be felt on the pedal when the brake pedal is fully depressed. This is normal brake system operation.
Unit disassembly and assembly
TRANSFER COVER
Exploded View
Filler plug
Gasket
Drain plug
Oil seal
Transfer cover
Oil seal
O-ring
Ring gear bearing adjusting shim
(transfer cover side)
Ring gear bearing (transfer cover
side)
Ring gear shaft oil seal
...
Body component parts
Underbody Component Parts
Both sided anti-corrosive
precoated steel portions
High strength steel (HSS)
portions: 440 MPa
Both sided anti-corrosive
steel and HSS portions: 440 MPa
CAUTION:
If the high strength steel (ultra high strength steel) of this is broken,
replace by assem ...
Preparation
Special service tools
The actual shape of the tools may differ from those illustrated here.
Tool number
(TechMate No.)
Tool name
Description
—
(J-48891)
Spark plug socket
Removing and installing spark plug
KV10111100
(J-37228)
Seal cutter ...