DIAGNOSIS AND REPAIR WORK FLOW
Work Flow
DETAILED FLOW
1.INTERVIEW FROM THE CUSTOMER
Clarify customer complaints before inspection. First of all, perform an interview utilizing DLN-32, "Diagnostic Work Sheet" and reproduce symptoms as well as fully understand it. Ask customer about his/her complaints carefully. Check symptoms by driving vehicle with customer, if necessary.
CAUTION: Customers are not professional. Never guess easily like “maybe the customer means that...,” or “maybe the customer mentions this symptom”. >> GO TO 2.
2.CHECK SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer obtained by interview. Also check that the symptom is not caused by protection function. Refer to DLN-22, "Protection Function".
CAUTION: When the symptom is caused by normal operation, fully inspect each portion and obtain the understanding of customer that the symptom is not caused by a malfunction.
>> GO TO 3.
3.PERFORM SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is any DTC detected? YES >> Record or print self-diagnosis results. GO TO 4.
NO >> GO TO 6.
4.RECHECK SYMPTOM
With CONSULT
NOTE: If some DTCs are detected at the same time, determine the order for performing the diagnosis based on DLN- 22, "DTC Inspection Priority Chart". Is any DTC detected? YES >> GO TO 5.
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI-41, "Intermittent Incident".
5.REPAIR OR REPLACE ERROR-DETECTED PARTS
>> GO TO 7.
6.IDENTIFY ERROR-DETECTED SYSTEM BY SYMPTOM DIAGNOSIS
Estimate error-detected system based on symptom diagnosis and perform inspection.
Can the error-detected system be identified?
YES >> GO TO 7.
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI-41, "Intermittent Incident".
7.FINAL CHECK
With CONSULT
Is the symptom reproduced? YES >> GO TO 3.
NO >> INSPECTION END
Diagnostic Work Sheet
Description
Interview sheet sample
ADDITIONAL SERVICE WHEN REPLACING AWD CONTROL UNIT
Description
When replacing AWD control unit, unit characteristics writing is required.
Work Procedure
1.PERFORM WRITING UNIT CHARACTERISTICS
Perform writing unit characteristics of electric controlled coupling.
>> Refer to DLN-35, "Work Procedure".
UNIT CHARACTERISTICS WRITING
Description
When replacing AWD control unit, rear final drive assembly and/or electric controlled coupling, unit characteristics of electric controlled coupling writing is required.
Work Procedure
1.UNIT CHARACTERISTICS WRITING
With CONSULT
NOTE: Unit characteristics is 12-digit alphanumeric.
>> WORK END
Tightening torque of standard
bolts
Description
This vehicle has both new standard based on ISO* and previous standard
bolts/nuts. There are some differences
between these two types of bolts/ nuts; shape of the head, grade of strength,
hexagonal width across
flats and the standard tightening torque.
For guidance in d ...
Personal lamp
Removal and Installation
The personal lamp is serviced as part of headlining. Refer to INT-30,
"Removal and Installation".
Bulb or Lens Replacement
WARNING:
Do not touch the glass surface of a bulb while it is lit or right after being
turned OFF to prevent burns.
CAUTION:
&n ...
Wheel and tire
Adjustment
BALANCING WHEELS (ADHESIVE WEIGHT TYPE)
Preparation Before Adjustment
Remove inner and outer balance weights from the wheel. Using releasing agent,
remove double-faced adhesive
tape from the wheel and tire.
CAUTION:
Be careful not to scratch the wheel and tire during remo ...